Beecham Products Plant – Sucrets Lozenge Production

Streamlined Pharmaceutical Production with Continuous Serpentix Conveyor Systems

Location: Clifton, New Jersey

At its Clifton, New Jersey plant, Beecham Products sought a more efficient way to handle raw materials for Sucrets lozenge production. Serpentix conveyors were implemented to continuously move bulk ingredients between processing stages with minimal manual intervention. The system improved production flow, reduced labor handling, and ensured consistent delivery of materials, ultimately supporting higher output and product quality.

Challenges

Product breakage and loss at multiple transfer points
Tight footprint requiring a vertical lift of 13'6"
Frequent cleaning cycles between production runs for different lozenge colors
Moisture sensitivity of candy and risk of cross-contamination

Serpentix Solutions

Replaced two cleated belt conveyors and three transfer points with one spiral conveyor

Gentle belt design cradled fragile lozenges, minimizing breakage and side loss

Easy-to-clean system without disassembly, supporting hygienic production and quick dry cycles

Results

First-year savings of $10K+ just from reduced product loss

Faster cleanup and lower maintenance

Exceeded ROI projections (recouped in under 3 years)

Increased productivity and overall operational efficiency

Case Study: Beecham Products (Sucrets Lozenges)

Industry: Household Products / Food & Beverage

Location: Aiken, South Carolina 

System Used: 35-ft Serpentix Continuous Path Conveyor (“The Dragon”) 

Application: Gentle transport of hydrostatic, fragile lozenges between cooling belts and overhead storage

Challenges

Product breakage and loss at multiple transfer points

Tight footprint requiring a vertical lift of 13’6″

Frequent cleaning cycles between production runs for different lozenge colors

Moisture sensitivity of candy and risk of cross-contamination

Serpentix Solution

Replaced two cleated belt conveyors and three transfer points with one spiral conveyor

Gentle belt design cradled fragile lozenges, minimizing breakage and side loss

Easy-to-clean system without disassembly, supporting hygienic production and quick dry cycles

Results

First-year savings of $10K+ just from reduced product loss

Faster cleanup and lower maintenance

Exceeded ROI projections (recouped in under 3 years)

Increased productivity and overall operational efficiency

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