Lone Star Ammunition Plant – Waste Handling System

Enhanced Ammunition Plant Waste Handling with Serpentix Conveyors

Location: Texarkana, Texas

The Lone Star Ammunition Plant needed a robust system to manage material waste and by-products safely. Serpentix conveyors were installed to transport diverse waste materials across plant facilities with minimal spillage. This solution improved safety, reduced manual waste handling, and ensured compliance with operational and environmental standards.

Challenges

High risk of explosive propagation during bulk material transport
Space constraints and complexity of integrating safe conveyors into multi-stage ammunition production
Need to reduce transfer points, drive stations, and potential spillage

Serpentix Solutions

Convoluted belt design prevents domino ignition along 24" belt width

Modular pathing (including helical turns) eliminated need for 13 conventional conveyors

Delivered steep inclines, horizontal curves, and integrated safety controls without intermediate transfer points

Chosen after extensive U.S. Army testing and validation by plant operators

Results

Explosive safety enhanced through anti-propagation belt technology

Reduced energy usage and maintenance footprint

Supported high-volume production ramp-up aligned with defense needs

Cemented Serpentix as the go-to solution for hazardous material transport in military applications

Case Study: U.S. Army / Day & Zimmerman, Inc.

Industry: Defense / Explosives Handling

Location: Texarkana, Texas 

System Used: Three Serpentix Continuous Path Conveyors (~1,000 ft total) 

Application: Transporting flake explosives safely across multiple manufacturing stages for 105mm projectile production

Challenges

High risk of explosive propagation during bulk material transport

Space constraints and complexity of integrating safe conveyors into multi-stage ammunition production

Need to reduce transfer points, drive stations, and potential spillage

Serpentix Solutions

Convoluted belt design prevents domino ignition along 24″ belt width

Modular pathing (including helical turns) eliminated need for 13 conventional conveyors

Delivered steep inclines, horizontal curves, and integrated safety controls without intermediate transfer points

Chosen after extensive U.S. Army testing and validation by plant operators

Results

Explosive safety enhanced through anti-propagation belt technology

Reduced energy usage and maintenance footprint

Supported high-volume production ramp-up aligned with defense needs

Cemented Serpentix as the go-to solution for hazardous material transport in military applications

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