Conveyor System Installation at American Davidson Coal Company

Improved Coal Handling Efficiency and Reduced Downtime with Serpentix Conveyors

Location: Boulder, Colorado

The American Davidson Coal Company needed a reliable system to move raw coal through tight plant spaces. Serpentix conveyors were installed to handle coal across multiple levels, navigating inclines and turns without interruption. This upgrade minimized material spillage and reduced maintenance downtime, resulting in smoother and more efficient coal handling operations. 

Challenges

Precise recirculation of coal during separator testing
Sharp elevation gain (14 ft) within compact plant space
Need for clean, accurate loop with no degradation or dust escape

Serpentix Solutions

Designed a 3D spiral conveyor to enable continuous recirculation and closed-loop testing

Enabled vertical lifts, horizontal turns, and controlled discharge with just one belt

Eliminated need for three conveyors + elevator system and multiple transfer points

Results

Successful removal of 70–90% pyrite and nearly all shale pre-combustion

Cleaner coal combustion, reduced reliance on wet Flue Gas Desulfurization (FGD)

Lower costs, cleaner emissions, and feasibility of using high-sulfur coal

Set the stage for American Davidson’s commercial launch of dry separators

Case Study: American Davidson – Prototype Test Facility

Industry: Power Generation (Coal & Utilities)

Location: Dearborn, Michigan 

System Used: 63-ft Continuous Path Conveyor with 360° loop 

Application: Closed-loop material handling for pyrite and shale removal in coal-cleaning trials

Challenges

Precise recirculation of coal during separator testing

Sharp elevation gain (14 ft) within compact plant space

Need for clean, accurate loop with no degradation or dust escape

Serpentix Solution

Designed a 3D spiral conveyor to enable continuous recirculation and closed-loop testing

Enabled vertical lifts, horizontal turns, and controlled discharge with just one belt

Eliminated need for three conveyors + elevator system and multiple transfer points

Outcomes

Successful removal of 70–90% pyrite and nearly all shale pre-combustion

Cleaner coal combustion, reduced reliance on wet Flue Gas Desulfurization (FGD)

Lower costs, cleaner emissions, and feasibility of using high-sulfur coal

Set the stage for American Davidson’s commercial launch of dry separators

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