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Project Case Studies

Explore how Serpentix delivers custom-engineered solutions for municipal and industrial clients worldwide.

Project Case Studies

Explore how Serpentix delivers custom-engineered solutions for municipal and industrial clients worldwide.

Denver Metro WWTP

Sludge Conveyance Belt

Replaced three legacy conveyors with a single Model-H system that handles 350 tons/day of dewatered sludge at 22% solids, reducing maintenance by 60%.

  • Challenge: Space constraints in aging facility
  • Solution: 32” Model-H with helical turns
  • Result: 45% energy reduction

Chicago Water Reclamation

Primary Sludge Handling

Installed a network of Model-H conveyors to transport primary sludge from sedimentation tanks to digesters, eliminating 14 transfer points across the plant.

  • Challenge: Complex plant layout
  • Solution: Custom 3D path design
  • Result: 30% less downtime

Toronto Ashburn Bay

Thermal Hydrolosis Feed System

Custom-designed conveyor system for feeding high-solids sludge into thermal hydrolosis units, handling material at 30% solids with zero clogging incidents.

  • Challenge: Sticky, high-solids material
  • Solution: Heavy-duty Model-H with scrapers
  • Result: 99.8% system availability

Midwest Food Processor

Organic Waste Handling

Sanitary conveyor system for transporting food waste to anaerobic digesters, featuring wash-down design and USDA-approved materials.

  • Challenge: Hygienic requirements
  • Solution: Stainless steel Model-H
  • Result: Passed all sanitation audits

Pacific Northwest Pulp Mill

Fiber Recovery System

Custom conveyor for transporting wet pulp fibers from clarifiers to presses, withstanding corrosive environment and abrasive material.

  • Challenge: Abrasive, corrosive material
  • Solution: Wear-resistant components
  • Result: 3x longer belt life

Gulf Coast Chemical Plant

Sludge Dewatering Conveyor

Explosion-proof conveyor system for handling hazardous sludge with volatile organic compounds, meeting all OSHA and ATEX requirements.

  • Challenge: Hazardous environment
  • Solution: ATEX-rated components
  • Result: Zero safety incidents

Global Project Map

Explore our installations worldwide.

WHY CHOOSE US?

Conveyor and Sludge Handling Expertise

Three decades of solving the toughest material handling challenges under our belt.

Intricate Belt Design

Our potential belt design with interlocking ridges and valleys prevents clogging and ensures self-cleaning action for continuous operation

Three-Dimensional Paths

Unique ability to follow vertical, horizontal, and helical paths with inclines up to 45°, eliminating multiple transfer points

High Capacity Handling

Model-H conveyors transport up to 400tons/hour of sludge over distances to 400 feet with a single low-horsepower motor

Built to Last

Components scrutinized and improved over 30 years of operation in demanding environments

Material Handling Capabilities

Dewatered Sludge (15–30% solids)
Primary Sludge (2–5% solids)
Grit & Screenings
Biosolids
Industrial Sludges

Technical Specifications

Parameter Model-H Flat Belt
Max Incline 45° 20°
Turning Radius 9–24 ft Straight only
Energy Efficiency Single 2–10 HP motor Multiple motors
Maintenance Drive/tension stations only Full length idlers
Belt Replacement Cost Low High
Comparison of Serpentix Model-H vs traditional flat belt conveyors

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