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    Project Case Studies

    Explore how Serpentix delivers custom-engineered solutions for municipal and industrial clients worldwide.

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    Project Case Studies

    Explore how Serpentix delivers custom-engineered solutions for municipal and industrial clients worldwide.

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    Denver Metro WWTP

    Sludge Conveyance Belt

    Replaced three legacy conveyors with a single Model-H system that handles 350 tons/day of dewatered sludge at 22% solids, reducing maintenance by 60%.

    • Challenge: Space constraints in aging facility
    • Solution: 32” Model-H with helical turns
    • Result: 45% energy reduction

    Chicago Water Reclamation

    Primary Sludge Handling

    Installed a network of Model-H conveyors to transport primary sludge from sedimentation tanks to digesters, eliminating 14 transfer points across the plant.

    • Challenge: Complex plant layout
    • Solution: Custom 3D path design
    • Result: 30% less downtime

    Toronto Ashburn Bay

    Thermal Hydrolosis Feed System

    Custom-designed conveyor system for feeding high-solids sludge into thermal hydrolosis units, handling material at 30% solids with zero clogging incidents.

    • Challenge: Sticky, high-solids material
    • Solution: Heavy-duty Model-H with scrapers
    • Result: 99.8% system availability

    Midwest Food Processor

    Organic Waste Handling

    Sanitary conveyor system for transporting food waste to anaerobic digesters, featuring wash-down design and USDA-approved materials.

    • Challenge: Hygienic requirements
    • Solution: Stainless steel Model-H
    • Result: Passed all sanitation audits

    Pacific Northwest Pulp Mill

    Fiber Recovery System

    Custom conveyor for transporting wet pulp fibers from clarifiers to presses, withstanding corrosive environment and abrasive material.

    • Challenge: Abrasive, corrosive material
    • Solution: Wear-resistant components
    • Result: 3x longer belt life

    Gulf Coast Chemical Plant

    Sludge Dewatering Conveyor

    Explosion-proof conveyor system for handling hazardous sludge with volatile organic compounds, meeting all OSHA and ATEX requirements.

    • Challenge: Hazardous environment
    • Solution: ATEX-rated components
    • Result: Zero safety incidents

    Global Project Map

    Explore our installations worldwide.

    WHY CHOOSE US?

    Conveyor and Sludge Handling Expertise

    Three decades of solving the toughest material handling challenges under our belt.

    Intricate Belt Design

    Our potential belt design with interlocking ridges and valleys prevents clogging and ensures self-cleaning action for continuous operation

    Three-Dimensional Paths

    Unique ability to follow vertical, horizontal, and helical paths with inclines up to 45°, eliminating multiple transfer points

    High Capacity Handling

    Model-H conveyors transport up to 400tons/hour of sludge over distances to 400 feet with a single low-horsepower motor

    Built to Last

    Components scrutinized and improved over 30 years of operation in demanding environments

    Material Handling Capabilities

    Dewatered Sludge (15–30% solids)
    Primary Sludge (2–5% solids)
    Grit & Screenings
    Biosolids
    Industrial Sludges

    Technical Specifications

    Parameter Model-H Flat Belt
    Max Incline 45° 20°
    Turning Radius 9–24 ft Straight only
    Energy Efficiency Single 2–10 HP motor Multiple motors
    Maintenance Drive/tension stations only Full length idlers
    Belt Replacement Cost Low High
    Comparison of Serpentix Model-H vs traditional flat belt conveyors

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